Welding is a simple process of joining two materials, most often metals. The process works by melting their edges and fusing them together. Although it may sound simple, it involves a variety of techniques. From deep under the sea to outer space and beyond, a welder is responsible for repairing structures in all sorts of unique and challenging environments.
Being a welder requires you to work in areas that are not easy to reach. They may operate in the air, underwater, or even in small spaces. Some build cars or pipes, while others repair spaceships or aeroplane parts. This field takes strong focus and training. That is why anyone who works in welding must know how to handle special tools and safety gear.
In this article, we will delve into the overall occupation of being a welder. Their task is more than just joining material parts together. Their highly focused skills are needed for endless projects, career opportunities, and even rewarding hobbies. By the end, you will gain insight into how this profession will continue to grow and why many industries will be in need of their specialisation.
Is welder a hard job?
Yes, doing this type of job can be hard because it requires certain skills and qualifications. To become a successful welder, you must have an excellent and strong combination of technical skills and soft skills. The reason is that they will overcome any issues such as long working hours, physical durability, and unpredictable working environments.
Besides being able to combine two metal pieces together by heating the surfaces, they must also study the project specifications and select the most appropriate practices for each situation. This means knowing which tools, materials, and techniques to use in various conditions. Being careful and precise is always vital for them. Below are the essential skills to excel in this role:
- Mathematical skills (calculate dimensions, understand blueprints, spatial reasoning)
- Physical capabilities (strength, endurance, good vision, mobility, and flexibility)
- Attention to detail
- Administrative proficiency (time management, teamwork, supply inventorying)
- Technological and tool-handling
- Mechanical expertise
On another note, you could always start from somewhere to become a welder. There is no such thing as an “easy job” or “difficult task”; all you need is to get familiar with the field that you are interested in. With the consistency of practice, curiosity, and a willingness to learn, you will surpass all the obstacles in the welding station.
Common welding processes
There are quite a few welding processes, and some of them are not well-known to most people. Some high-tech methods use lasers, microwaves, or electromagnets. There are also low-tech approaches like melting with a torch or forge, then hammering two pieces into one.
As mentioned before, there are many types, but only four are common in welding procedures. Here's a list of those methods:
Gas metal arc welding (GMAW)
Also known as Metal Inert Gas (MIG) welding, it uses a non-consumable tungsten electrode to create an arc for joining metals. For a beginner welder, this technique is the most suitable. It is good for production, easy to learn, has good heat control, and clean welds. Even so, there are troubles that might be encountered, like wind that could blow away the shielding gas, and it needs more effort to remove all paint and rust.
Gas tungsten arc welding (GTAW)
GTAW, or universally recognised as Tungsten Inert Gas (TIG) welding, utilises a consumable wire electrode and a shielding gas to fuse the metal parts together. The welding machine and the use of a welding gun in GMAW make it one of the easiest methods for a beginner. However, the drawback of this technique is that it takes more skill and experience to master. Also, the TIG machines are more costly.
Shielded metal arc welding (SMAW)
Since the late 1800s, the welder profession has stuck with these methods as a result of their simplicity and proven technology. This type of welding is useful in varying weather, such as damp or wet conditions. Even though you can weld almost any metal with this concept, it will generate a lot of heat and take a lot of time.
Flux-cored arc welding (FCAW)
This method is a highly versatile process known for low cost, easy learning, and strong results. It’s also used in manufacturing, but with shielding changes and bigger machines. As a matter of fact, there are two flavours of flux core welding in main use:
- FCAW-S: The “S” stands for “self-shielded”, and it is the most common flux core technique for its inexpensive, simple, and effective use in a breeze.
- FCAW-G: The “G” signifies external shielding gas that is used in addition to the standard flux core wire. A welder who uses this approach can generate a smoother and more controllable arc compared to the FCAW-S and GMAW/MIG processes.
Is welding a respectable career?
Yes, a welder is considered a respectable career path because of their job security and potential for a good salary. The ongoing demand for maintenance, repair, and construction will ensure that welding specialisation will be in demand in the upcoming years. Also, the average salary they earn is about £25,354 to £25,400 per year.
Since it requires a high degree of skills and precision, people who work in the welding field take pride in their profession. They are aware that their work is vital in building and fixing strong safety structures. Their contribution to society is literally the true backbone of this modern world.
As infrastructure and buildings develop, the need for skilled welders to renovate and maintain them will continue to grow. Additionally, as new technologies and materials are developed, they will be needed to adapt and learn new techniques as well. For those who enjoy working with their hands, have good attention to detail, and are willing to learn or improve their skills over time, this path will be rewarding.
Take a step towards a progressive career
In summary, professional welding is a skill that not even AI or any machine could replace. This job requires a strong set of technical knowledge, precision, and hands-on expertise. Not to mention, this role also plays a major role in many industries. This career path offers both challenges and promising opportunities for those who embark on it.
Just like the welder, the College of Contract Management provides affordable courses combined with engaging and learning by doing methods. With their accessible programmes, you can learn and gain skills in your chosen field. Enrol now!
